Product Description:
Advanced Laser Cutting Machine: Precision and Versatility
The Advanced Laser Cutting Machine is a cutting-edge piece of equipment that is designed to meet the highest demands of industrial applications. The machine features a number of advanced capabilities that ensure superior cutting performance, material handling, and accuracy.
Key Features:
- High-Power Laser Source: Equipped with a cutting-edge, high-frequency pulsed laser for superior cutting performance.
- Versatile Material Handling: Capable of processing a wide range of materials including metals and non-metals.
- Multifunctional Cutting Capabilities:
- Supports continuous sheet cutting
- Precision single-point cutting
- Efficient strip cutting
- Advanced X/Y Axis Control: Utilizes high-precision DC servo motors and ultra-fine 0.1μm optical encoders for unparalleled accuracy.
- Intelligent Motion Control: Features automatic focus-following functionality and dynamic piercing control.
- High-Resolution Imaging: Incorporates a premium CCD camera system for real-time visual monitoring, pattern recognition, and mark point detection.
- Robust Power Supply: Equipped with a German-made, high-stability power source. Taiwanese brand power supply used for optical components.
- Impressive Cutting Range: Capable of processing materials up to 19mm in thickness, catering to a wide array of industrial applications.
- Precision-Engineered Components:
- Motor base and optical platform constructed with natural granite
- Designed for superior stability and vibration resistance
- Ensures maintained accuracy over time
Additional Benefits:
- Ideal for high-precision industrial applications
- User-friendly interface for easy operation
- Reduced material waste due to precise cutting
- Suitable for both small-scale and large-volume production runs
- Low maintenance requirements, ensuring long-term reliability
Features:
Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features
- Precision Cutting
- Irregular shape high-speed cutting
- Contour cutting
- Small hole drilling
- Hand-held cutting capabilities
- Superior Processing
- High-quality edge finishing
- No taper effects
- Minimal material loss
- Burr-free cutting
- Eco-Friendly Operation
- No pollution
- No powder residue
- No wastewater production
Advantages
- High-Speed Processing
- Rapid cutting of complex shapes and patterns
- Superior Cut Quality
- Clean edges with no tapering
- Minimal to no burrs
- Extremely small chipping, if any
- Cost-Effective
- High yield rate
- Low consumable usage
- Energy-efficient operation
- Environmentally Friendly
- Clean process with no harmful byproducts
Compatible Materials
- Specialized Glass
- Ultra-clear glass
- Plain white glass
- High borosilicate glass
- Quartz glass
- Electronic Components
- Phone glass covers
- Car glass
- Camera glass covers
- LCD screens
- Optical Materials
- K9 glass
- Various optical filters
- Mirror cutting
- Precious Materials
- Sapphire processing for watch faces and electronic components
Applicable Industries
- Glass Manufacturing
- Optical glass
- Tempered glass
- Ultra-thin glass
- Laboratory glassware
- Medical glass equipment
- Electronics
- Mobile phone screens and covers
- Tablet displays
- Laptop screens
- Optical/ITO/Yellow/Purple semiconductor glass
- Automotive
- Car windows and windshields
- Dashboard displays
- Instrumentation panels
- Real Estate and Construction
- Architectural glass
- Decorative glass panels
- Bathroom glass fixtures
- Home Appliances
- Glass panels for ovens and refrigerators
- Lighting glass components
- Communication Media
- Mobile device screens
- Watch sapphire covers
- Camera and CCTV lenses
- New Energy Sector
- Solar panel glass
- Specialized glass for energy-efficient windows
- Aerospace and Defense
- High-precision optical components
- Specialized glass for cockpit displays
- Medical and Scientific Research
- Laboratory equipment glass
- Optical lenses for medical devices
- Microfluidic chips
This advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
Laser Specifications
The laser type used in our models is an ultrashort pulse fiber laser, with the specific type varying depending on the model you choose. The average power output is 50W, although there are options for 10W, 20W, 30W, 60W, and 80W available. The laser operates at a wavelength of 1064nm, with a second harmonic at 532nm. The pulse width is less than 10ps (picoseconds) and the repetition rate is adjustable, ranging from 1Hz to 1000kHz. The beam quality is M² < 1.2, providing a near-diffraction-limited beam.
Cutting Performance
The machine provides excellent precision cutting performance, with a positioning accuracy of ±2μm over the entire work area. The repeatability is ±1.5μm, with ±16 arc-seconds angular accuracy. The maximum cutting speed is up to 1000mm/s. The cutting thickness for ultra-thin glass is up to 1mm, and for standard glass is up to 19mm, although this may vary based on material properties and cutting requirements. The minimum line width is ≤30μm and the minimum hole diameter is ≤20μm, both of which are material dependent.
Work Area Dimensions
The machine comes in either dual-platform or single-platform models. The dual-platform models have work areas of 600x700mm, 600x900mm, or 400x500mm per platform, while the single-platform model has work areas of 400x500mm, 600x700mm, or 600x900mm.
Power and Electrical
The machine consumes 150W of power, with standby options of 250W or 350W. The input voltage is AC220V ± 10%, with a frequency of 50-60Hz.
Physical Specifications
The machine dimensions vary based on the model you choose. The length ranges from 1600mm - 2550mm, the width ranges from 1700mm - 2080mm, and the height is 1960mm. The weight also varies by model, ranging from 3500kg to 5000kg.
Additional Features
In addition to its cutting performance, the machine has several notable features. It has a built-in water cooling system to ensure thermal stability, and it uses an advanced CNC control system with high-speed processing capabilities. Proprietary cutting optimization software is included, and the machine is equipped with class 1 laser safety enclosure and emergency stop buttons.
Environmental Requirements
The machine operates best in an environment with a temperature range of 18-28°C and humidity range of 40-70% non-condensing. The power stability should be no more than ±5% maximum fluctuation.
Optional Upgrades
We offer several optional upgrades to enhance the machine's capabilities, including an enhanced vision system for automatic alignment, an automated material loading/unloading system, and custom fixture designs for specific applications. Extended warranty and service packages are also available.
Note that specifications may vary slightly based on specific configurations and continuous product improvements. Contact our technical team for the most up-to-date information and customization options.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our advanced laser cutting machine is designed to meet a wide range of industrial needs, offering precision and efficiency across various materials and applications:
1. Instrument Panel Manufacturing
- Ideal for creating high-precision instrument panels, dashboards, and control interfaces
- Capable of handling thin to medium-thickness materials with exceptional accuracy
2. Specialized Glass Processing
- Ultra-thin Glass : Precise cutting of delicate glass sheets for electronic devices
- White Glass : Clean and accurate processing for decorative and architectural applications
- High-Borosilicate Glass : Specialized cutting for laboratory equipment and heat-resistant products
- Quartz Glass : Precision cutting for optical components and semiconductor industry needs
3. Electronic Component Fabrication
- Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
- Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
- Sapphire Cutting : For watch faces, smartphone camera lenses, and high-end displays
- Precision Gemstone Shaping : Creating intricate designs in precious and semi-precious stones
- LED Component Manufacturing : Cutting sapphire wafers for LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
- Capable of processing various LCD components, including:
- ITO (Indium Tin Oxide) conductive films
- RGB color filters
- Polarizing films
- Ensures precise cutting without damaging delicate display materials
6. Specialized Optical Film Processing
- Accurate cutting of K9 optical glass for high-quality lenses and prisms
- Precision shaping of optical films for various industrial and scientific applications
Additional Capabilities:
- Micro-cutting of small, intricate parts for the medical and aerospace industries
- Custom shape cutting for unique product designs and prototypes
- Multi-layer material processing for composite products
Our laser cutting system's versatility makes it an invaluable tool across multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.
